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AD Series Densifiers.
PE, EPP, EPS, and EPE Foam and Film Thermal Brick Machine

A D60 SERIES FOAMSCRAP DENSIFIER

The AD Series Densifiers are built to process foam and film trim waste with precision and durability. These machines function as a complete EPS Foam Densification System in the USA solution, designed to handle PE, EPE, EPP, and EPS materials efficiently.​

AD Densifier Black for Sale - JTW International

​Specifications:


Application : Foam & Film trim/waste
Material types : PE, EPE, EPP, and EPS
Inlet Type : Dual Shaft High Torque Shredder
Inlet Size : 21.5” X 19-1/2”
Feed Rate : 0 to 200 (pounds per hour)
Brick Mold Size : 4”x 12”x 24”
Dimensions : 76”L x 38”W x 75”H (approx)
Voltage : 460-3-60 or 220-1-60
Weight : 1,200 lbs. (Approx.)

These machines are ideal for companies seeking an EPS thermal brick machine in the USA that combines rugged performance with reliable output.
 

AD-60 SERIES

JTW shredders are designed and built for rugged operation. Tough materials such as EPE and EPP are easily processed through our dual shaft design. Heavy-duty spherical bearings are standard, and the shafts are each driven by direct-coupled gearmotors. If you're searching for a foam scrap auger densifier in the USA solution, this series is designed to meet your high-volume needs with minimal floor space.

Densified Bricks of Plastic - JTW International
Densified Bricks of Plastic on a pallet - JTW International
AD 60 Densifier Black - JTW International

   Specifications:​

​

  • Application : Foam & Film trim/waste

  • Material types : PE, EPE, EPP and EPS

  • Inlet Type : Dual Shaft High Torque Shredder

  • Inlet Size : 28” X 29-1/2”

  • Feed Rate : 0 to 200 (pounds per hour)

  • Brick Mold Size : 4”x 12”x 24”

  • Dimensions : 83”L x 48”W x 81”H (approx)

  • Voltage : 460-3-60 or 220-1-60

  • Weight : 1,200 lbs. (Approx.)​​

​These units meet the needs of buyers looking for a reliable eps densifier in the USA, designed for dense brick output and consistent material flow.

AD-60 HD SERIES

AD-60 D SERIES

Auger Densifier AD 60 Series Dual Auger - JTW International

   Specifications :

​

  • Application : Foam & Film trim/waste

  • Material types : PE, EPE, EPP and EPS

  • Inlet Type : Dual Shaft High Torque Shredder

  • Inlet Size : 28” X 29-1/2”

  • Feed Rate : 0 to 400 (pounds per hour)

  • Brick Mold Size : 4”x 12”x 24”

  • Dimensions : 83”L x 48”W x 81”H (approx)

  • Voltage : 460-3-60 or 220-1-60

  • Weight : 2,200 lbs. (Approx.)

The increased feed rate and dual-shaft capability make this a practical choice for manufacturers seeking a high-capacity EPS compactor machine in the USA built for real industrial output.

Exhaust Ventilation System

This system attaches to the material discharge of the densifier and pulls non-toxic but unpleasant fumes out of the work area and conveys them outside. Fan outlet ductwork is provided by others and not included in this quotation.

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This system consists of the following items:

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  • 1.5 HP Blower

  • Starter Panel

  • Exhaust hood for AD60 Hopper

  • Exhaust hood for AD60 Purge Die

  • Flexible tubing from hoods to Blower

FUME EXHAUST BLOWER AD63.png

Theory of Operation :

​

Foam sheets, planks, and cut-outs can be compressed into rigid, high bulk-density logs that can be easily handled or stacked. This compression is part of a specialized EPS and EPE Foam and Film Thermal Brick Machine design. Converting foam to up to 30 lbs./ft³ bulk weight, the AD Series Densifier provides a clean and efficient method to handle scrap and significantly reduce disposal or transportation costs.

​

Employing a proprietary compacting technology, the AD unit compresses foam scrap into a square log. The outer surface of the log is heated, creating a thin, rigid outer shell that maintains the brick shape. Logs are continuously pushed out and cut to a preset length, adjustable from 8” to 48”, making it possible to palletize and ship scrap affordably. Unlike baling systems, no strapping is required, dust and debris are reduced, and the bricks can be fed directly into most grinders or shredders for recycling.

Easy to Install and Operate

With one 3-phase power connection and a pneumatic attachment, the compactor can be ready in five minutes. Simple controls, powered by a central PLC, ensure that even the most inexperienced operator can run the system with confidence. This simplicity makes the AD Series an ideal option for anyone looking to buy an EPS recycling machine in the USA facilities with minimal disruption.

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Our compactors can be operated in-line with an extrusion or converting system, or with a remote receiver for bags, cut-outs, and other flexible loose scrap. The compactors can be mounted on castors, enabling mobility around the plant or recycling area.

Foam Scrap "Auger Densifier" (AD) 

Reduce disposal costs and increase profits by converting your foam scrap into a manageable and recyclable product with the AD Series Densifiers, available in single and dual-outlet configurations.

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Features:

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  • Simple and quick to install and start up

  • Safe, quiet, clean, and efficient operation

  • Minimal floor space required

  • Produces bricks that are easy to handle and stack — no baling wire required

  • Works with clean or dirty materials

  • Up to 90:1 densification — permits up to 40,000 lb loads on 40’ containers

  • Works with EPS, PE foam, EPE, and EPP
     

Reduce Costs & Increase Profits:

​

  • Cut bin rental, haul-off, and landfill fees

  • Reduce floor space usage and manual labor

  • Increase shipping density​​

  • Sell densified bricks to recyclers

Shredder

JTW shredders are designed and built for rugged operation. Tough materials such as EPE and EPP are easily processed through our dual shaft design. Heavy-duty spherical bearings are standard, and the shafts are each driven by direct-coupled gearmotors. These systems are engineered for high-performance in any industrial setting, making them a top-tier solution from a proven EPS foam densifier manufacturer in the USA.

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