Why JTW’s Auger Vacuum Chamber Sets a New Standard for PE Foam Scrap Compaction

Why Smaller Augers Make More Sense

Most competitors increase the auger diameter, sometimes as large as 16 inches, to move more scrap. JTW’s vacuum-assisted design achieves similar or higher capacities with 6" and 8" augers.

Benefits of smaller augers include:

• Easier log handling: Smaller, denser logs are quicker to palletize and safer for crews to stack.

• Lower stress on components: Less torque demand reduces wear on drives, gearboxes, and motors.

• Compact footprint: Smaller chamber design saves floor space in already crowded production areas.

• Cleaner operation: Controlled feeding minimizes dust and stray particles.

This design choice improves not only performance but also day-to-day usability, an area many foam densifier equipment buyers underestimate until after installation.

AC Series Capacity Overview

Model	Feed System	Capacity	Ideal Use Case
AC55	Gravity	Up to 200 lb/h	Small shops with limited scrap volume
AC65	Vacuum	Up to 400 lb/hr	Mid-sized operations balancing footprint and output
AC82	Vacuum	Up to 500 lb/hr	High-volume users needing continuous feed

These numbers highlight how airflow engineering provides more throughput than simply scaling auger size.

Why It Matters for Recycling and Operations

For recyclers and operators, the auger vacuum chamber translates to measurable benefits:

• Shipping economics: Denser logs maximize weight per load, cutting transport costs.

• Resale value: Buyers pay more for uniform, compact PE foam logs.

• Operational efficiency: Smaller logs reduce strain on operators and equipment handling systems.

• Seamless integration: When paired with a trim inducer, facilities can automate scrap collection from production lines directly into the densifier.

Real-world users often see ROI not just from reduced disposal costs but also from creating a marketable recycled product. Logs compacted with vacuum assistance are more consistent, which makes them easier to sell to downstream recyclers.

Closing

JTW’s auger vacuum chamber is a rethinking of how foam should be fed and compacted. By combining smaller augers with controlled airflow, the AC65 and AC82 deliver higher capacity, safer log handling, and longer equipment life.

For recyclers and manufacturers, it’s a practical upgrade that directly improves both operating efficiency and resale value.

Interested in proving it on your scrap stream? Contact JTW for detailed specifications or request a production test with your material.