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PE Foam Scrape " Auger Compactor" (AC)

Theory of Operation:

Foam sheet, planks and cut-outs can be compressed into rigid, high bulk-density logs that can be easily handled or stacked.  Converting foam to up to 30 lbs./ft3 bulk weight, the AC compactor provides a clean and efficient method to handle scrap and significantly reduce disposal or transportation costs.  Employing a patent pending compacting technology, the AC compresses foam scrap into a square log.  The outer surface of the log is heated, creating a thin, rigid outer shell that maintains the brick shape.  logs are continuously pushed out and cut to a preset length, adjustable from 8” to 48”, making it possible to palletize and ship the scrap affordably.  Unlike baling systems, no strapping is required, dust and debris are reduced, and the logs can be fed directly into most grinders or shredders for recycling.

AC-50 SERIES

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Specifications:

Capacity : 0 to 200 lb/hr (0-91 kg/hr)

Log Dimensions : 6” x 6” (152mm x 152mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 138” x 42” x 84” (approx)

(3,505mm x 1,067mm x 2134mm)

Voltage: 460-3-60

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 3,000 lb. (1364 kg)

In-Feed Vacuum Blower:

N/A for the AC50 Series   

AC-60 SERIES

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Specifications:

Capacity : 0 to 400 lb/hr (180 kg/hr)

Log Dimensions : 6” x 6” (150mm x 150mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 138” x 42” x 83” (approx)

(2,565mm x 940mm x 801mm)

Voltage: 460-3-60

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 3,500 lb. (1590 kg)

In-Feed Vacuum Blower:

This Fan is externally mounted beside the unit and provides air flow in the hopper chamber. which pulls material down into the compacting chamber. The exhaust air is sent to a filter to catch any contaminates in the air stream.

AC-80 SERIES

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Specifications:

Capacity : 0 to 500 lb/hr (180 kg/hr)

Log Dimensions :8” x 8” (150mm x 150mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 166” x 56” x 84” (approx)

(2,565mm x 940mm x 801mm)

Voltage: 460-3-60

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 5500 lb. (2500 kg)

In-Feed Vacuum Blower:

This Fan is externally mounted beside the unit and provides air flow in the hopper chamber. which pulls material down into the compacting chamber. The exhaust air is sent to a filter to catch any contaminates in the air stream.

Film and Trim Scrape "Kinetic Piston" Compactor (KP)

Convert your flexible poly scrap into a manageable product with the KP series scrap compactor.

 

Trims and cut-outs can be compressed into rigid, high bulk-density bricks that can be easily handled or stacked.  Bricks can be disposed, burned for energy, or reprocessed.  The KP provides an efficient method to handle scrap and waste issues without causing noise, dust or adding heat history to the material. Flexible plastic scrap is delivered to the KP by various methods, and is drawn by vacuum into the compacting chamber, which compresses the scrap into brick form.  The outer surface of the brick is heated, creating a thin, rigid outer shell that maintains the brick shape.  Bricks are continuously pushed out and cut to a preset length.

Benefits:

  • Simple to install and start up.

  • Safe, quiet, clean and efficient operation.

  • Minimal floor space required.

  • Produces bricks/logs that are easy to handle and stack.  No baling wire required.

  • Works with clean or dirty materials.

  • Works with any poly-coated paper or foil products.

KP-40 SERIES

KP3031.bmp

Specifications:

Capacity : 0 to 200 lb/hr (180 kg/hr)

Log Dimensions : 4” x 4” (100mm x 100mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 101” x 37” x 32” (approx)

(2,565mm x 940mm x 813mm)

 

Voltage: 460-3-60

 

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 1,200 lb (550 kg)

In-Feed Vacuum Blower:

This Fan is internally mounted on the unit and provides air flow in the hopper chamber. which pulls material down into the compacting chamber. The exhaust air is sent to a filter to catch any contaminates in the air stream.

KP-60 SERIES

KP6041A.bmp

Specifications:

Capacity : 0 to 300 lb/hr (180 kg/hr)

Log Dimensions : 6” x 6” (150mm x 150mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 107” x 44” x 66” (approx)

(2,718mm x 1,118mm x 1,676mm)

Voltage: 460-3-60

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 1,400 lb (640 kg)

In-Feed Vacuum Blower:

This Fan is internally mounted on the unit and provides air flow in the hopper chamber. which pulls material down into the compacting chamber. The exhaust air is sent to a filter to catch any contaminates in the air stream.

KP-80 SERIES

AC60.JPG

Specifications:

Capacity : 0 to 400 lb/hr (180 kg/hr)

Log Dimensions : 6” x 8” (150mm x 150mm)

Log Length : Adjustable from 8” to 48”              (200mm to 1,220mm)

L x W x H : 126” x 68” x 52” (approx)

(3,200mm x 1,727mm x 1,321mm)

Voltage: 460-3-60

Compressed Air requirement : 90PIS @ 3 CFM

Connection: 3/8" NPT Female

Weight : Approx. 1,500 lb (680 kg)

In-Feed Vacuum Blower:

This Fan is internally mounted on the unit and provides air flow in the hopper chamber. which pulls material down into the compacting chamber. The exhaust air is sent to a filter to catch any contaminates in the air stream.

Easy to Install and Operate

With one 3-phase power connection and a pneumatic attachment, the compactor can be ready in five minutes. Simple controls, powered by a central PLC, insure that even the most inexperienced operator can run the KP in no time.

Our Compactors can be operated in-line with an extrusion or converting system, or with remote receiver for bags, cut-outs and other flexible loose scrap. The compactors can be mounted on castors, enabling mobility around the plant or recycling area. 

Foam Scrap "Auger Densifier" (AD) 

Reduce disposal costs and increase profits by converting your foam scrap into a manageable and recyclable product with the AD series scrap densifier / melter.Features:•Simple and quick to install and start up.•Safe, quiet, clean and efficient operation.•Minimal floor space required.•Produces bricks that are easy to handle and stack. No baling wire required.•Works with clean or dirty materials.•Up to 90:1 densification. Permit up to 40,000 lb loads on 40’ containers. •Works with EPS, PE Foam, EPE and EPPReduce Costs & Increase Profits:•Bin Rental, Hauloff & Landfill Fees•Floor Space Usage•Housekeeping/Labor•Sell Densified Scrap to Recyclers•Increase Ship Weight per Truckload

Shredder: JTW shredders are designed and built for rugged operation. Tough materials such as EPE and EPP are easily processed through our dual shaft design. Heavy duty spherical bearings are standard, and the shafts are each driven by direct-coupled gearmotors.

AD-60 SERIES

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Specifications:

Capacity : 0 to 200 lb/hr (91 kg/hr)

Brick Dimensions :12” x  24 x 4”

                               (100mm x 100mm)

L x W x H : 76” x 38” x 75” (approx)

         (2,565mm x 940mm x 801mm)

Weight : Approx. 1,200 lb (550 kg)

The discharge material is deposited into block cooling trays. Units are supplied with 4 trays. The trays are hinged to allow easy release and removal on the plastic block. 

Film Trim Conveying System

JTW International, Inc. offers complete trim scrap handling solutions to meet any requirement.  From simple componentry to complete plant-wide conveying systems, JTW supplies cost-effective packages with unparalleled support.

 

Our inducer systems can be integrated into any extrusion or converting system and are engineered to meet your specific situation.

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A standard inducer system typically includes the venturi, blower, AC motor and trim inlets. Options for in-line silencers, dampers and starters are also available.

Trim Inducer

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