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AD Series Densifiers
PE, EPP, EPS and EPE Foam and Film
Thermal Brick  Machine

AD-60 SERIES

AD 60 Densifier black.jpg

Specifications:

 

Application:        Foam & Film trim/waste

Material types:   PE, EPE, EPP and EPS

Inlet Type:          Dual Shaft High

                            Torque Shredder

Inlet Size:            21.5” X 19-1/2”

Feed Rate:          0 to 200(pounds per hour)

Brick Mold Size: 4”x 12”x 24”

​Dimensions:       76”L x 38”W x 75”H (approx)

Voltage:              460-3-60 or 220-1-60

Weight:               1,200 lbs. (Approx.)

JTW shredders are designed and built for rugged operation. Tough materials such as EPE and EPP are easily processed through our dual shaft design. Heavy duty spherical bearings are standard, and the shafts are each driven by direct-coupled gearmotors.

densified bricks of plastic
densified bricks of plastic on a pallet

AD-60 HD SERIES

AD 60 Densifier black.jpg

Specifications:

 

Application:        Foam & Film trim/waste

Material types:   PE, EPE, EPP and EPS

Inlet Type:          Dual Shaft High

                            Torque Shredder

Inlet Size:           28” X 29-1/2”

Feed Rate:         0 to 200(pounds per hour)

Brick Mold Size: 4”x 12”x 24”

​Dimensions:       83”L x 48”W x 81”H (approx)

Voltage:             460-3-60 or 220-1-60

Weight:               1,200 lbs. (Approx.)

AD-60 D SERIES

Auger Densifier AD 60 Series Dual auger

Specifications:

 

Application:        Foam & Film trim/waste

Material types:   PE, EPE, EPP and EPS

Inlet Type:          Dual Shaft High

                            Torque Shredder

Inlet Size:           28” X 29-1/2”

Feed Rate:         0 to 400(pounds per hour)

Brick Mold Size: 4”x 12”x 24”

​Dimensions:       83”L x 48”W x 81”H (approx)

Voltage:             460-3-60 or 220-1-60

Weight:               2,200 lbs. (Approx.)

Exhaust Ventilation System

Exhaust Ventilation SystemThis system attaches to the material discharge of the densifier and pulls non-toxic but unpleasant fumes out of the work area and conveys them outside the work area. Fan outlet ductwork is provided by others and not provided in this quotation. This system consists of the following items:

  • 1.5 HP Blower

  • Starter Panel

  • Exhaust hood for AD60 Hopper

  • Exhaust hood for AD60 Purge Die

  • Flexible tubing from hoods to Blower

FUME EXHAUST BLOWER AD63.png

Theory of Operation:

Foam sheet, planks and cut-outs can be compressed into rigid, high bulk-density logs that can be easily handled or stacked.  Converting foam to up to 30 lbs./ft3 bulk weight, the AC compactor provides a clean and efficient method to handle scrap and significantly reduce disposal or transportation costs.  Employing a patent pending compacting technology, the AC compresses foam scrap into a square log.  The outer surface of the log is heated, creating a thin, rigid outer shell that maintains the brick shape.  logs are continuously pushed out and cut to a preset length, adjustable from 8” to 48”, making it possible to palletize and ship the scrap affordably.  Unlike baling systems, no strapping is required, dust and debris are reduced, and the logs can be fed directly into most grinders or shredders for recycling.

Easy to Install and Operate

With one 3-phase power connection and a pneumatic attachment, the compactor can be ready in five minutes. Simple controls, powered by a central PLC, insure that even the most inexperienced operator can run the KP in no time.

Our Compactors can be operated in-line with an extrusion or converting system, or with remote receiver for bags, cut-outs and other flexible loose scrap. The compactors can be mounted on castors, enabling mobility around the plant or recycling area. 

Foam Scrap "Auger Densifier" (AD) 

Reduce disposal costs and increase profits by converting your foam scrap into a manageable and recyclable product with the AD series scrap densifier / melter.Features:•Simple and quick to install and start up.•Safe, quiet, clean and efficient operation.•Minimal floor space required.•Produces bricks that are easy to handle and stack. No baling wire required.•Works with clean or dirty materials.•Up to 90:1 densification. Permit up to 40,000 lb loads on 40’ containers. •Works with EPS, PE Foam, EPE and EPPReduce Costs & Increase Profits:•Bin Rental, Hauloff & Landfill Fees•Floor Space Usage•Housekeeping/Labor•Sell Densified Scrap to Recyclers•Increase Ship Weight per Truckload

Shredder: JTW shredders are designed and built for rugged operation. Tough materials such as EPE and EPP are easily processed through our dual shaft design. Heavy duty spherical bearings are standard, and the shafts are each driven by direct-coupled gearmotors.

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